SureCrete's XS GFRC face mix is a dual component cement based bag mix that perfectly reads the mold or casting surface upon which it is placed, providing a near flawless precast piece. It is not a “stand alone” mix but is designed to be used in concert with XS Precast or XS Backer. XS Face significantly reduces the materials and labor required to construct traditional precast concrete. Reinforcement steel is eliminated, thinner precast pieces are routine, quicker production times are accomplished, and no “B” mold is required. A stronger, denser and more flexible cementitious composite is created by combining cutting-edge technology with modern fiber advancements. With a broad range of coloring and texture selections along with the manipulation of water demand and placement, design considerations are nearly limitless. XS Face produces concrete countertops, fireplace mantles and facades, shower surrounds, wall panels, furniture and many other architectural elements. XS Face is the perfect medium for residential, commercial, and industrial applications.
This product was specifically designed for precast concrete fabricating professionals looking to mass-produce furniture and other precast pieces that require complex, three-dimensional molds but need to still maintain a consistent look and smooth texture across all surfaces. Through the use of a hopper gun or similar spraying equipment, XS Face can be applied with near identical consistency across a multitude of surfaces and shapes, allowing for the creation of some spectacular architectural pieces at a fraction of the work time of conventional cast concrete. Try it out on your job site or DIY project today to see how your pieces will shine and improve with this fantastic product.
Precast concrete pieces that could be made using GFRC Face Mix:
Residential Kitchens Countertops
Dining & Coffee Tables
Bath Vanities with Integral Sinks
Shower Panels
Custom Floor Tiles
Building Facades
Architectural Pieces
Three-Dimensional Molds
Custom Furniture
Free-Standing Bathtubs
How Do You Apply SureCrete XS GFRC Face Mix Glass-Fiber-Reinforced-Concrete Spray Casting Mix?
XS GFRC face mix can be as simple to implement as picking up a hopper gun and pulling the trigger...
In a 5-gallon bucket, pour in XS Modifier and any powder colorants you want to use to color your mix and mix thoroughly integrally, slowly adding the XS Face dry contents from the bag.
In an upside-down, reversed mold on a flat surface (typically Melamine or a similar material is used as a base) apply XS Face. Depending on the thickness, you may pour or hand pack XS Face into the mold, but it was designed specifically to be used wth spraying equipment such as a hopper gun.
XS Face is not a stand-alone product; It needs to be backed up with either XS Precast or XS Backer. Let XS Face mix dry-set slightly in the mold for a few minutes before applying either backup material
In warm weather, allow 8-12 hours before removing from the mold (in freezing temperatures or for a very thick pour, allow to set overnight).
Once de-molded, use SCR, diluted at 3:1 with water, to clean your new surface.
If there are any small pinholes in your surface, utilize our XS Slurry mix to fill.
If you desire any additional color or accents, now would be the time to apply a stain like Eco-Stain.
Your new XS Face surface is now ready to receive a coat of sealer and be finished! Congrats on your newly cast concrete surface!